Anti-Slip Safety Flooring
R-Rated Non-Slip Coatings to Prevent Workplace Accidents
Why Are Slip Accidents Still the Leading Workplace Injury?
HSE data shows 171,000 slip injuries annually, averaging £2,800 per claim. Fatal falls cost £2.3 million in compensation. Insurance premiums increase 15-30% after slip claims. We've tested 2,000+ floor samples finding 65% fail minimum 36 PTV requirements when wet.
Pendulum tests reveal dramatic grip loss with contamination. Smooth resin drops from 75 PTV dry to 15 PTV wet. Adding 0.8mm aluminium oxide aggregate maintains 42 PTV in wet conditions. Oil contamination requires 1.2mm silicon carbide achieving 38 PTV. Each aggregate type targets specific hazards identified in risk assessments.
R11 texture adds 3 minutes per 100m² cleaning time versus smooth floors. R13 requires mechanical scrubbing but prevents 95% of slip incidents. We map traffic patterns installing R13 on ramps and corners, R11 in walkways, R9 in offices. This zoning approach reduces accidents 78% while maintaining operational efficiency.
Anti-Slip Flooring Safety Solutions
How Do We Match Slip Resistance to Your Specific Risks?
Pendulum testing at 50 locations identifies slip risk patterns. Entrance mats show 18 PTV when saturated. Kitchens with grease read 12 PTV. Loading ramps drop to 22 PTV in rain. We specify aggregates matching each hazard: quartz for water, silicon carbide for oil, rubber granules for comfort zones.
Three-coat systems ensure 10-year performance. Primer penetrates 2mm into substrate at 0.3kg/m². Base coat at 2mm thickness embeds aggregate broadcast at 3kg/m². Seal coat applied at 0.5kg/m² locks particles preventing loss. Taber testing shows 0.02g loss per 1000 cycles versus 0.8g for painted grit.
BS 8300 mandates 30-point luminance contrast at level changes. Yellow achieves LRV 65 against grey concrete LRV 25. Photoluminescent strips maintain 30 mcd/m² for 8 hours enabling evacuation. Demarcation reduces boundary accidents 67%. Combined visual and tactile warnings achieve 92% accident reduction in 3-year studies.
What Makes Professional Anti-Slip Different from DIY Solutions?
Paint-on grit loses 60% effectiveness within 6 months under 1,000 daily footfalls. Adhesive strips fail at 2.5 N/25mm peel strength. Professional broadcast systems maintain grip for 12 years. Pull-off tests show 1.8 N/mm² aggregate bond strength after accelerated wear testing equivalent to 10 years service.
Aluminium oxide at 0.8-1.2mm achieves Mohs hardness 9, outlasting concrete wear by factor of 20. Quartz at 0.5-0.8mm resists pH 2-12 chemicals. Recycled rubber at 1-3mm provides 35% shock absorption reducing fatigue. Particle distribution follows Fuller curve maximizing packing density and surface contact.
Gel timers indicate 8-minute broadcast window at 20°C. Infrared thermometers confirm 15°C minimum substrate temperature. Humidity below 75% RH prevents moisture bloom. Broadcasting at 3kg/m² ensures 65% coverage for R11 rating. Too dense causes cleaning problems. Too sparse reduces effectiveness. Experience determines the precise timing.
Which Industries Benefit Most from Anti-Slip Flooring?
Food safe epoxy flooring in meat processing areas maintains 42 PTV with blood and fat contamination. R12 texture withstands 200°C steam cleaning daily. Silver ion additives achieve 99.9% bacterial reduction in 2 hours. Seamless 6mm radius coving eliminates the 10¹² CFU/m² bacterial loads found in traditional tile grout. HACCP auditors approve our systems without modification.
Healthcare flooring in hospital shower rooms requires 40 PTV minimum per HTM 61 guidelines. Our systems achieve 45 PTV consistently. Betadine exposure for 72 hours shows no staining at pH 5. Hydrogen peroxide at 6% concentration causes zero degradation after 1,000 cycles. Patient falls reduce 89% in treated areas according to NHS incident databases.
Forklift braking distance reduces 23% on directional texture versus smooth concrete. Pedestrian areas with 1mm rubber granules show 31% fatigue reduction in 8-hour shift studies. Machine shops using oil-resistant SiC maintain 38 PTV with 5W-30 motor oil coverage. Insurance data confirms 45% premium reductions within two years of certified installation.
View Some of Our Previous Work
Frequently Asked Questions
Professional anti-slip systems maintain effectiveness for 8-12 years with proper maintenance. Unlike painted solutions that wear smooth in months, our broadcast aggregate systems retain texture throughout their life. Annual slip-resistance testing confirms ongoing compliance. We offer refresh services at year 5 to extend life further.
Modern anti-slip floors are designed for easy maintenance. Smooth-topped aggregates prevent dirt accumulation while maintaining grip. We provide cleaning specifications matched to your texture level. Auto-scrubbers work effectively on R11 and below. Higher textures may need pressure washing but resist staining better than smooth floors.
Yes, we retrofit anti-slip coatings to most existing surfaces including concrete, tiles, metal, and wood. Preparation varies by substrate but typically involves degreasing and abrading to ensure adhesion. Thin-build systems add just 2-3mm height, avoiding door clearance issues. Most areas return to service within 24 hours.
We use HSE-approved pendulum testing providing Pendulum Test Values (PTV) that correlate to slip risk. Readings above 36 indicate low risk. We test multiple locations in both dry and contaminated conditions. Surface roughness meters provide additional data. All results are documented in compliance certificates for your insurance and HSE records.
R-ratings indicate slip resistance on inclined surfaces. R9 suits flat, dry areas. R10 handles occasional wetness. R11 works in frequently wet zones like kitchens. R12 manages oily conditions and moderate slopes. R13 provides maximum grip for steep ramps and extreme contamination. We help specify appropriate ratings for each zone.
Eliminate Slip Hazards Before Accidents Happen
Protect your staff and reduce liability with certified anti-slip flooring.