Cold Room Flooring London
Thermal Shock Resistant Resin Coatings for Temperature-Controlled Environments
Why Do Cold Rooms Need Specialist Flooring?
Cold room environments subject flooring to extreme thermal stress that destroys standard coatings. Temperature differentials of 40-60°C occur when doors open, causing rapid expansion and contraction cycles that crack conventional systems within months. Our thermal shock resistant resin coatings withstand continuous operation from -40°C to +30°C without delamination or surface failure, making them ideal for blast freezers, cold stores and chilled preparation areas.
Food processing facilities require flooring that maintains hygiene standards at sub-zero temperatures. Our seamless resin systems eliminate joints where bacteria accumulate, with antimicrobial additives that remain active even at -25°C. The non-porous surface prevents ice formation in surface pores, which is the primary cause of coating failure through freeze-thaw cycling in standard floor finishes.
We've installed over 150,000m² of cold storage flooring across London's food distribution network. From blast freezers operating at -35°C to chilled preparation areas at +4°C, our systems maintain integrity throughout extreme temperature ranges. Each installation includes thermal cycling resistance testing, confirming performance through 1,000+ freeze-thaw cycles without degradation or bond failure.
Cold Room Flooring Specialists
What Systems Work Best in Freezer Environments?
Polyurethane cement screeds provide the ultimate solution for blast freezer applications. These 6-9mm systems maintain flexibility at -40°C while resisting thermal shock from hot water wash-downs. The cement component provides thermal mass stability, while polyurethane binders prevent brittleness at extreme low temperatures that causes standard resin systems to crack and delaminate.
Food-safe flooring certification covers all our cold room systems, with FDA and EU food contact approvals for direct food preparation areas. Surface textures achieve R11-R13 slip resistance ratings essential for condensation-prone environments where moisture constantly forms on surfaces. Integral coving creates seamless wall-floor junctions eliminating harbourage points for bacteria and ice accumulation.
MMA resin systems offer rapid installation for facilities requiring minimal downtime. Full cure occurs in 2 hours at 5°C, allowing cold room return to operation within 24 hours of completion. These systems suit chill stores operating at +2°C to +8°C where thermal shock is less extreme but hygienic flooring requirements remain critical for food safety compliance.
How Do We Install Flooring in Active Cold Stores?
Cold room installation requires careful temperature management throughout the process. We raise substrate temperature to minimum 10°C using industrial heaters before coating application, as resin systems require adequate warmth for proper curing. Temporary partition systems isolate work zones while maintaining adjacent cold storage operation. Each phase returns to operational temperature within 12 hours of completion.
Our phased approach completes 200-300m² sections while preserving cold chain integrity for your stored products. Night installations between 8pm and 6am suit 24/7 operations, with sections ready for loading by morning shifts. Weekend programmes complete entire cold stores up to 2,000m² from Friday evening through Monday morning, minimising business disruption.
Installation follows strict contamination control protocols required for food environments. All equipment undergoes sanitisation before entering food zones, and our installers hold Level 2 Food Safety certification. Temporary protection prevents coating contamination during cure, with final clean and handover including ATP testing to confirm hygiene standards meet your operational requirements.
What Are the Hygiene Requirements for Cold Room Floors?
Cold storage facilities must meet stringent hygiene standards including HACCP, BRC, and SALSA certification requirements. Our flooring systems contribute to compliance through seamless construction eliminating joints where bacteria accumulate. The non-porous surface prevents moisture absorption that causes bacterial growth and odour issues in traditional concrete or tile floors.
Antimicrobial additives provide continuous protection against bacterial growth even at sub-zero temperatures where some organisms remain active. Silver ion technology integrated into the resin matrix delivers proven efficacy against E. coli, Salmonella, and Listeria, the primary concerns in cold food storage environments. This protection remains effective throughout the coating lifetime without reapplication.
Cleaning chemical resistance ensures floors withstand daily sanitisation protocols using caustic cleaners, quaternary ammonium compounds, and chlorinated detergents. Hot water wash-downs at 80°C present no risk to properly specified systems. Integral falls to drainage channels prevent standing water accumulation, while coving up walls creates seamless junctions that meet audit requirements for food safety certification.
Complete Cold Room Flooring Solutions
What Areas Do We Cover?
Our specialist cold room flooring contractors provide complete coverage across London and the Home Counties. With installation teams strategically located throughout the region, we deliver rapid response and professional service to every location.
Fully Accredited Cold Room Flooring Specialists
Trusted By Leading Companies
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Frequently Asked Questions
Cold room flooring typically costs between £45-85 per square metre depending on system specification and temperature requirements. Polyurethane cement screeds for blast freezers at -40°C cost £70-85/m², while MMA systems for chill stores at +4°C range from £45-55/m². Prices include surface preparation, primer, resin application, and anti-slip finish. Free site surveys provide fixed-price quotations.
Yes, our phased installation approach maintains cold chain integrity throughout the project. We complete 200-300m² sections while adjacent areas remain operational. Temporary partitions isolate work zones, with each section returning to operational temperature within 12 hours. Night and weekend programmes minimise impact on your distribution operations.
Our polyurethane cement screeds operate continuously from -40°C to +60°C, handling the extreme thermal shock when freezer doors open or during hot water wash-downs. MMA resin systems suit temperatures from -25°C to +40°C for less extreme applications. All systems are tested through 1,000+ freeze-thaw cycles to confirm long-term performance without cracking or delamination.
All our cold room flooring systems hold FDA and EU food contact approval for direct food preparation areas. They meet HACCP, BRC, and SALSA certification requirements with seamless construction, antimicrobial additives, and chemical resistance to industrial sanitisers. Our installations help clients achieve and maintain food safety accreditation.
Installation timelines depend on system specification and ambient conditions. MMA systems cure in 2 hours at 5°C, allowing return to service within 24 hours. Polyurethane cement screeds require 24-48 hours cure time before light traffic. A typical 500m² cold store completes in 3-5 days with phased installation, or over a single weekend with rapid-cure systems.
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