Epoxy Flooring Systems
High-Performance Industrial Floors Built to Last
Why Choose Epoxy Flooring for Your Facility?
Epoxy flooring systems dominate the industrial sector for good reason. The molecular bond between epoxy resins and hardeners creates surfaces four times stronger than concrete. We've installed over 250,000 square metres across London facilities, transforming cracked, dusty concrete into seamless floors that withstand decades of punishment.
Our two-part epoxy formulations cure into a single monolithic surface without joints or seams. This eliminates the weak points where traditional floors fail. The cross-linked polymer structure resists everything from forklift traffic to chemical spills, maintaining its integrity where tiles crack and vinyl lifts.
Installation flexibility sets epoxy apart from other coating systems. We apply it from paper-thin sealers at 150 microns to self-levelling systems at 6mm thickness. Each application method serves specific needs, whether you're sealing new concrete or rehabilitating a 40-year-old warehouse floor.
Epoxy System Investment Guide
How Does Epoxy Flooring Perform Under Stress?
Load testing reveals impressive numbers. Standard epoxy achieves 70 N/mm² compressive strength, handling point loads from racking systems without indentation. Tensile strength reaches 12 N/mm², preventing the surface tears that plague painted floors. These aren't laboratory figures – they're verified results from active warehouse installations.
Chemical resistance extends beyond basic protection. Our epoxy formulations withstand 98% sulphuric acid for 24 hours without degradation. Motor oil, hydraulic fluid, and coolant bead up on the surface rather than penetrating. This resistance comes from the tight molecular structure that blocks absorption at the microscopic level.
Thermal cycling poses no threat to properly installed epoxy. The material handles temperature swings from -20°C to +60°C without cracking or delamination. We incorporate flexible resins that accommodate substrate movement, preventing the brittle failure seen in rigid coatings. Thermal shock from steam cleaning or hot spillages won't damage the surface.
What Makes Professional Installation Critical?
Substrate preparation determines 80% of flooring success. We diamond grind to CSP-3 profile, removing laitance and opening pores for mechanical adhesion. Moisture testing identifies problem areas requiring vapor barriers. Without proper preparation, even premium epoxy fails within months rather than lasting decades.
Mix ratios require precision. A 2% variation in hardener destroys cure characteristics, leaving floors soft or brittle. We use calibrated pumps and electronic scales, maintaining exact proportions regardless of batch size. Temperature compensation adjusts ratios for ambient conditions, ensuring consistent results year-round.
Application timing follows strict protocols. The primer must reach tack-free state before base coat application – too early causes delamination, too late prevents bonding. We monitor surface temperature, humidity, and dew point throughout installation. These details separate professional results from DIY disasters that require complete removal and replacement.
Which Industries Rely on Epoxy Flooring?
Manufacturing plants use epoxy to control static discharge around sensitive electronics. Our conductive formulations achieve resistance below 10⁶ ohms, safely dissipating electrical charges. The smooth surface simplifies cleaning in clean room environments while providing chemical resistance for process areas.
Food production facilities require HACCP-compliant flooring that prevents bacterial growth. Seamless epoxy eliminates crevices where contaminants hide. The non-porous surface withstands aggressive sanitizers and steam cleaning at 140°C. We add antimicrobial silver ions for active protection between cleaning cycles.
Automotive workshops benefit from epoxy's oil and fuel resistance. The material won't soften or swell when exposed to petroleum products. High-gloss finishes improve lighting efficiency by 30%, reducing energy costs. Demarcation lines and safety zones integrate directly into the floor system, eliminating the need for painted markings that wear away.
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Frequently Asked Questions
Commercial epoxy floors typically last 15-20 years with proper maintenance. Heavy industrial applications may show wear after 10-12 years in high-traffic zones. We've documented installations from 2005 still performing excellently. Longevity depends on thickness, traffic levels, and maintenance schedules rather than the epoxy itself degrading.
Most existing floors accept epoxy overlay after appropriate preparation. We successfully coat over old concrete, quarry tiles, and even some vinyl floors. The key is achieving proper adhesion through mechanical preparation. Moisture testing determines if vapor barriers are needed. This approach saves demolition costs while delivering superior results.
Daily cleaning involves standard mopping with neutral detergent. No waxing or sealing needed. Quarterly deep cleaning removes embedded dirt from textured surfaces. Annual inspection identifies any areas needing spot repair before problems spread. This minimal maintenance requirement reduces cleaning costs by 60% compared to traditional floors.
Standard epoxy allows foot traffic after 24 hours and vehicle traffic after 72 hours. Full chemical resistance develops within 7 days. We offer rapid-cure formulations achieving full strength in 24 hours for critical areas. Temperature affects cure speed – we provide detailed timelines based on your specific conditions.
Plain epoxy can be slippery when wet, but we incorporate anti-slip aggregates for safety. Options range from light texture for offices to aggressive profiles for loading bays. The aggregate broadcasts into the wet resin, becoming permanent. This maintains slip resistance throughout the floor's life rather than wearing away like painted grit.
Transform Your Floors with Professional Epoxy
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