Food Processing Flooring Systems

Food processing environments demand flooring that meets the highest hygiene standards while withstanding aggressive cleaning regimes, thermal shock, and continuous production demands. We install food safe epoxy flooring HACCP-compliant systems specifically engineered for food manufacturing, providing seamless, hygienic flooring with antimicrobial surfaces that prevent bacterial growth and contamination.

Our food-grade flooring solutions incorporate Polygiene® antimicrobial technology, actively inhibiting bacteria, mould, and yeast growth between cleaning cycles. These systems withstand daily steam cleaning at 120°C, resist food acids and cleaning chemicals, and maintain their integrity under heavy machinery and constant foot traffic.

With extensive experience in bakeries, dairies, meat processing plants, and beverage facilities across London, we understand the critical balance between hygiene compliance and operational durability. Our installations meet all FSA requirements while providing slip-resistant surfaces that keep your workforce safe in wet conditions.

Installation begins with thorough substrate preparation, including moisture testing and contamination removal. We create proper falls to drains (minimum 1:80 gradient) ensuring no standing water where bacteria could proliferate. All cracks and joints are filled and sealed before applying the primer system designed for damp tolerance.

The food-grade polyurethane system is applied at 6-9mm thickness, incorporating antimicrobial additives throughout the material. We install radius cove skirting at all wall junctions, typically 100mm high, creating a seamless transition that eliminates the wall-floor joint where contamination typically occurs. Drain surrounds receive special attention with reinforced application.

Final surface texture is carefully controlled to balance slip resistance with cleanability - typically achieving an R11 slip rating. After curing, we conduct ATP testing to verify the surface meets hygiene standards. Full documentation is provided including material certificates, test results, and cleaning protocols specific to your installation.