Polyaspartic Coating Systems

Next-Generation Fast-Cure Floor Technology

Why Is Polyaspartic the Future of Floor Coatings?

Polyaspartic technology combines the durability of epoxy with cure speeds approaching MMA systems. We achieve full chemical cure in 4-6 hours at normal temperatures, transforming facility downtime from days to hours. This aliphatic coating maintains crystal clarity for years, never yellowing like traditional epoxies exposed to sunlight.

The molecular structure of polyaspartic coatings creates exceptional flexibility. While epoxy can crack under thermal stress, polyaspartic accommodates substrate movement without failure. This flexibility extends from -40°C to +140°C, making it ideal for environments with extreme temperature variations or outdoor applications.

UV stability sets polyaspartic apart in exposed environments. Car park top decks, loading bays with natural light, and partially outdoor areas maintain their appearance indefinitely. The coating resists chalking and color fade that plague epoxy systems after just months of sun exposure.

Polyaspartic System Pricing

✓ Clear Seal Coat: £35-45 per m² - Concrete protection
✓ Pigmented System: £55-70 per m² - Full build coating
✓ Decorative Flake: £65-80 per m² - Aesthetic finish
✓ All systems include 4-6 hour return to service

How Does Polyaspartic Outperform Traditional Coatings?

Chemical resistance matches specialized epoxies while curing five times faster. Our polyaspartic formulations withstand brake fluid, motor oil, and de-icing salts without staining or degradation. The tight molecular cross-linking prevents chemical penetration that causes conventional coatings to soften and fail.

Abrasion resistance testing shows remarkable durability. Taber testing reveals less than 20mg loss per 1000 cycles with CS-17 wheels, outperforming standard epoxy by 40%. This translates to longer service life in high-traffic areas like car park ramps and loading dock approaches where wheels constantly turn.

Application versatility exceeds other rapid-cure systems. Unlike MMA which requires specific temperatures, polyaspartic coatings cure reliably from -10°C to +50°C. Humidity tolerance reaches 85% without affecting cure or finish quality. This wider application window means fewer weather delays and more predictable project completion.

What Makes Polyaspartic Installation Different?

Surface preparation remains critical but requires less aggressive profiling than epoxy. CSP-2 texture provides adequate mechanical bond due to polyaspartic's superior adhesion properties. This gentler preparation preserves more of the concrete substrate, particularly important for thinner slabs or previously coated surfaces.

Mix ratios vary with temperature, requiring careful calculation. We use digital thermometers and adjustment charts to optimize pot life and working time. Summer installations might use 3:1 ratios while winter applications require 2:1 for proper flow and leveling. This precision ensures consistent film thickness and appearance.

Application proceeds rapidly once mixing begins. The 20-minute pot life demands efficient teamwork and proper staging. Our crews work in coordinated sections, maintaining wet edges to prevent visible lap lines. Spike shoes allow back-rolling within the coating for uniform thickness and bubble release.

Which Applications Benefit Most from Polyaspartic?

Multi-storey car parks see dramatic benefits from polyaspartic systems. The UV stability maintains appearance on exposed top decks while chemical resistance handles oil drips and road salt. Fast cure allows section-by-section renovation without closing entire levels. The flexibility accommodates structural movement in post-tensioned concrete decks.

Retail environments leverage the rapid return to service. Shop floors receive new coatings overnight without losing trading days. The low odor during application won't disturb adjacent businesses. High gloss options enhance lighting while maintaining slip resistance through incorporated aggregates.

Cold storage facilities utilize polyaspartic's low-temperature cure capability. We install at -10°C without supplemental heating, saving energy costs. The coating's flexibility handles thermal cycling as products move between freezers and loading docks. Seamless finish prevents ice formation in joints that creates slip hazards.

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Frequently Asked Questions

Initial material costs run 30-40% higher than epoxy, but total project costs often equal out. The rapid cure eliminates multiple mobilization charges and reduces labor hours. Minimal downtime saves operational losses that dwarf material differences. Longer UV stability means less frequent recoating, improving lifecycle value.

Yes, polyaspartic bonds excellently to properly prepared epoxy. We abrade the existing coating to remove gloss and create mechanical adhesion. This renovation approach costs 60% less than complete removal and replacement. The polyaspartic topcoat rejuvenates appearance while adding UV stability the original epoxy lacked.

We successfully install from -10°C to +50°C substrate temperature. Cold weather formulations maintain workability at low temperatures. Hot weather systems extend pot life in summer conditions. This range far exceeds epoxy's narrow 10-30°C window, enabling year-round installation without climate control.

Interior applications typically last 15-20 years with basic maintenance. Exterior installations maintain performance for 10-15 years despite UV exposure. The coating won't yellow or chalk like epoxy systems. Wear occurs gradually and uniformly rather than the patchy deterioration seen in less stable coatings.

Polyaspartic excels in decorative applications. The extended UV stability preserves metallic and flake effects indefinitely. Clear polyaspartic over colored flakes creates depth without yellowing. Fast cure allows complex patterns and logos without extended closure. The high gloss enhances visual impact while maintaining practical durability.

Minimize Downtime with Polyaspartic Technology

Get back to business in hours, not days.